Embossed Apertured Perforated Nonwoven for Disposable Hygiene Products

Perforated Nonwoven

Perforated nonwoven also called apertured nonwoven, which is a type of fabric made from synthetic or natural fibers that are bonded together through mechanical, thermal, or chemical processes without weaving or knitting. What distinguishes perforated nonwoven fabric is the presence of numerous small holes or perforations throughout the material, which enhance its breathability, allow air and liquid to pass through, and improve moisture drainage and ventilation.

Production process

Perforated nonwoven fabrics are produced by bonding fibers into a sheet and then creating perforations mechanically (e.g., needle-punching, hydroentanglement), thermally (melting and bonding thermoplastic fibers), or chemically. The perforations can be created by punching tiny holes or by slitting and stretching the fabric to open apertures without melting the edges, preserving fabric texture and properties

Application

Our perforated (apertured) nonwoven fabric is good for disposable hygiene products, such as baby diaper, sanitary napkin.

Advantages of Using Perforated Nonwovens in Disposable Hygiene Products

1. Better breathability

The perforated nonwoven fabric has holes on its surface, so air can flow freely, and its breathability is significantly better than that of non-perforated nonwoven fabric. This helps keep the skin dry and reduces skin problems such as eczema and inflammation.

2. Stronger water absorption

The hole structure of the perforated nonwoven fabric helps the rapid absorption and penetration of liquids. For example, the 3D conical perforated nonwoven fabric is significantly faster than the non-perforated nonwoven fabric in liquid penetration speed, at least 0.5 seconds faster each time. This rapid penetration ability can effectively prevent liquid from staying on the surface and reduce the user's dampness.

3. Smaller contact area

The perforated nonwoven fabric can reduce the direct contact area with the skin by up to 20% through the perforated design. This not only improves comfort, but also reduces friction between the skin and the material, reducing the risk of allergies.

4. Better dryness

The perforated nonwoven fabric can increase the surface tension of the material, enhance the adhesion of the liquid on the surface, reduce the flow of liquid on the surface of the material, and better absorb secretions. This feature makes the perforated nonwoven fabric drier during use and the user feels more comfortable.

5. Stronger moisture barrier

The three-dimensional structure and hole design of perforated non-woven fabrics can effectively prevent liquid back-seepage. For example, the open end of the 3D conical perforated non-woven fabric closes when it is compressed, preventing the human body from contacting the absorbent and producing a moisture barrier. This helps keep the user's skin dry and reduces the feeling of moisture.

6. Better softness

The perforation process of perforated non-woven fabrics can make the fiber structure relatively loose and the feel softer. This softness not only improves the user's comfort, but also reduces irritation to the skin.

7. Better use experience

These characteristics of perforated non-woven fabrics make them perform well in disposable sanitary products, providing users with a more comfortable, dry and healthy use experience

FAQ

Q: Are you perforated nonwoven manufacturer?

A: Yes, embossed hot air through nonwoven is our main product.

Q: How many embossed types do you have?

A: About 30.

Q: What is the factory's capacity?

A: About 20000 tons per year.