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Views: 0 Author: Site Editor Publish Time: 2025-06-27 Origin: Site
Soft vs. Hard Airlaid Paper
The Secret Engine Behind Comfortable & Absorbent Hygienic Products
Airlaid paper is the unsung hero in everyday hygiene products. Unlike traditional paper, it's manufactured through an innovative air-forming process where fibers are suspended in air and deposited onto a conveyor, creating a highly absorbent, low-lint nonwoven material. This technology powers everything from diapers to medical masks, delivering comfort and performance you rely on daily.
Airlaid paper (also called airlaid nonwoven) is produced through a unique dry-forming process:
Fiber preparation: Wood pulp and synthetic fibers are separated and refined
Air-forming: Fibers are suspended in air and deposited onto a moving conveyor belt
Bonding: Fibers are bonded using latex, thermal, or hydrogen bonding techniques
Curing & Finishing: Material is dried, cured, and wound into rolls
| Property | Hard Airlaid Paper | Soft Airlaid Paper |
|---|---|---|
| Core Material | Latex-bonded wood pulp | Thermal-bonded pulp + polyester |
| Texture | Rigid, rough | Silky, skin-like |
| Absorption Speed | Moderate | 3X faster liquid absorption |
| Lint Control | Low dust | Zero-lint (medical-grade) |
| Hygiene Product Use | Packaging inserts (<5%) | Body-contact layers (70%+) |
Ultra-soft top layer prevents skin irritation
Rapid menstrual blood absorption
pH-balancing pulp blends
Prevents fiber residue in sensitive areas
Acquisition layer spreads liquid 30% faster
Prevents diaper rash through instant dryness
Holds 15X its weight in fluid
Hypoallergenic for sensitive skin
Bamboo pulp blends biodegrade in 6 months
Silver-ion infusion kills 99% bacteria
Maintains strength when wet
Carries lotions and solutions effectively
Provides structural support for products
Prevents crushing during shipping
Low-cost dust protection
Recyclable material option
Shift to bamboo and sugarcane fibers reduces biodegradation time from 200 years to 6 months. Carbon-neutral production processes are becoming standard for eco-conscious brands.
pH-sensing airlaid for infection alerts (UTI detection in diapers), temperature-responsive absorption layers, and antimicrobial protection that activates with moisture.
Combining hard and soft airlaid in layered structures for products needing both durability and absorption. Also, integration with other nonwoven technologies for enhanced performance.
Does airlaid paper increase product costs?
Yes - soft airlaid adds 15-20% to material costs compared to standard nonwovens. However, premium brands can charge 50%+ more for the enhanced comfort, making it a worthwhile investment. The cost is offset by reduced returns and increased brand loyalty.
Who are the top airlaid paper suppliers?
The global airlaid market is dominated by: Glatfelter (USA), EAM Corporation (Sweden), McAirlaid's (Germany), and Georgia-Pacific (USA). These companies supply major hygiene brands worldwide and invest heavily in R&D for next-generation materials. If you need airlaid paper for disposable hygiene products, Lonsun is a good choice.
Can airlaid paper handle heavy menstrual flow?
